Ultrasonic Soldering Tin Coating Machine Immersion Welding With High Frequency Technology

Description:

Ultrasonic tin coating machine is mainly used for soldering tin on enameled wires and materials that are difficult to weld using conventional methods. Compared with traditional welding methods, ultrasonic immersion welding is more environmentally friendly and energy-saving. The ultrasonic vibration and cavitation phenomenon during the immersion welding process are prone to the detachment of the oxide layer on the surface of the welded part. At the same time, high-frequency vibration energy does not melt the solder, which helps the solder to infiltrate the welded part. Because it does not require flux, it saves time and costs in cleaning residual flux, while reducing corrosion to enhance the durability of welded joints. Provides an environmentally friendly welding solution that does not use flux and avoids various problems with conventional flux welding, providing stable and reliable welding.

Parameters:

Application principle:

During the ultrasonic immersion welding process, the heat generated by a separate energy source is used to melt the filler metal, and then ultrasonic vibration energy is added. The melted solder is used as the transmission medium for ultrasonic vibration. When high-frequency vibration energy is applied to melt welding, ultrasonic cavitation occurs on the surface of the welding tool to decompose and disperse surface oxides. The microbubble of the void ruptures, cleaning the surface of the solder to allow the moist solder to combine with pure metal. Vibration also ensures that there are no gaps in the solder joints, and the vibration energy forces the liquid solder into the cracks and micropores in the substrate. It helps to seal the parts and increase the surface area where solder can bond. Ultrasonic vibration can also extrude bubbles from liquid solder, making this method suitable for high vacuum applications that require airtight sealing of the joint.

The basic principle of ultrasonic immersion welding is similar to the ultrasonic cleaning process. During this process, vibration can generate holes in water baths or cleaning solvents. Components immersed in liquid media are cleaned by the strong corrosive effect of vacuum bubbles that collapse in the liquid.

Adopting green and environmentally friendly soldering technology solution, the solder joints are sturdy and reliable, without solder flux. Ultrasonic immersion welding is usually used to weld easily wetted metals such as tin, indium, silver, copper, nickel, and aluminum wire.

Ultrasonic Soldering Tin Coating Machine Immersion Welding With High Frequency Technology

Hangzhou Qianrong Automation Equipment Co.,Ltd.

Is the professional manufacturer of ultrasonic research, high power ultrasonic transducer development and production in China.

Our main products are Ultrasonic Welding transducer, ultrasonic power supply, ultrasonic metal welder, ultrasonic wire antenna parts and so on. These productions are widely used in various fields, such as plastic welding, metal welding, non-woven sealing and cutting and so on.

Since Qianrong Equipment establishment, the company has always focused on customer needs. While exploring the domestic market in China, we also demonstrates our company’s ultrasonic technology to the world. Its quality and performance are well-known in the industry.

Adhering to the “focus on ultrasonic application, in good faith to win customers, to win the reputation of quality” development purpose, becoming the world’s leading supplier of ultrasonic core components, through our professional level and unremitting efforts, quality products for customers in the development of the industry to create greater value return.