20Khz 2000w Ultrasonic Inner Circle Indium Coating Machine Welding
Aluminum Nickel Metal Products
Description:
The ultrasonic indium coating machine is mainly used for the
manufacturing of ITO targets. It can evenly penetrate indium metal
into the metal and non-metal surfaces of copper plates, ITO glass,
silicon dioxide, etc. It is an advanced application direction of
ultrasound, replacing the outdated technology of manual scraping in
the past. Mainly used for electronic component welding (flux free
welding), welding electrical and electronic products made of
aluminum (or copper) magnetic wires, such as electric motors,
transformers, inductors, etc., flux free welding, battery electrode
welding, and surface coating of inner holes in other difficult to
weld non-ferrous metal products (aluminum, nickel, molybdenum,
glass, ceramics, other non-ferrous metals).
Parameters:
| Product Type | Planar Indium Coating | Inner Hole Indium Coating | Outer Circle Coated with Indium |
| Rated Power | 100-1000W | 500-2500W | 300-1500W |
| Frequency | 20,28,30KHz | 20KHz | 20KHZ |
| Temperature Range | 150-400℃ |
| Working Amplitude | 3-20μm | 3-15μm | 3-20μm |
| Input Voltage | 220V± 10%,50/60Hz,4A | 220V± 10%,50/60Hz,8A | 220V± 10%,50/60Hz,6A |
| Indium Coated Head Material | Titanium Alloy (other materials can be customized) |
| Working Mode | Intermittent/Continuous switchable |
| Control Mode | Manual Button or External Control |
| Composition Accessories | Ultrasonic Generator,Transducer, Specialized Amplitude Lever,
Indium Coated Head, Shell, etc |
| Ultrasonic Generator | Size | 180*120*360mm |
| Weight | 5kg |
| Characteristic | Fully digital frequency tracking system, temperature automatic
adjustment system, capable of working 24 hours a day |
| Vibration Head Size | Φ16cap shaped round head,50*10mmsquare head | 50*30mm(inner diameter of curved fitting pipe) | 80*20mm (outer diameter of curved fitting pipe) |
| Processable Materials | ITO glass, aluminum, molybdenum, copper, indium, etc |
| Application Direction | Flat, inner hole, outer circle, etc |
Advantages of ultrasonic indium coating machine:
1. Do not use flux
Flux will generate micro bubbles inside the welding process, which
can cause welding defects such as cracks over time. Ultrasonic
technology does not use flux during the welding process, so it will
not cause progressive corrosion due to residual flux in the welding
area.
2. Environmentally friendly welding solutions
Ultrasonic welding technology does not use flux, so it does not
require gas discharge facilities or wastewater treatment facilities
to treat harmful gases generated by flux.
3. The coating is firm and will not peel off.
4. The coating is uniform, without blind spots or ripples.
5. Reduce production costs
By replacing expensive copper wire with aluminum wire, production
costs can be reduced by about 80%, saving indium metal, and the
indium coating is within 0.02mm. No need for flux process and flux
cleaning process, greatly reducing equipment and production costs,
and improving productivity by simplifying welding process.
6. Improve production efficiency
7. Assist in developing new products
Glass, ceramics, and aluminum materials that are difficult to weld
cannot be welded using traditional flux welding methods. However,
ultrasonic technology can be used to bond materials that are
difficult to weld and develop new products. New materials can also
be developed by welding different materials, such as aluminum
copper, copper glass, aluminum ceramics, etc.
20Khz 2000w Ultrasonic Inner Circle Indium Coating Machine Welding
Aluminum Nickel Metal Products
