Customized 20Khz Ultrasonic Welding Horn Operate by 20Khz Standard
Plastic Welder
Description:
High-Precision Ultrasonic Welding System is another masterpiece of
our company from 2016 to2018, which took two years. It uses a
high-performance anti-interference microprocessor to achieve
electronic control. All parameters of the welding control are
carried out through a microcomputer. Management, intelligent
frequency control system, eliminating the inconvenience of manual
frequency adjustment, automatic detection of sonic overload,
real-time tracking of the best resonance point, keeping the
temperature of the vibration group at the lowest point, increasing
the welding head temperature and following the frequency change,
the machine automatically adjusts and runs more stable.
Specifications:
| Item No | QR-W20D |
| Power | 2000W |
| Generator | Digital generator |
| Frequency | 20KHZ |
| Voltage | 220V or 110V |
| welding head | Aluminum or Titanium |
| Gross weight | 130Kg |
Equipment Adjustment and prepare working:
1. Amounting horn:
(1) Firstly, clean the transducer, horn and connect screw by
alcohol or gasoline; Secondly, adding a thin layer of butter grease
on the connecting parts of transducer, connect screw and horn
before locking the connect screw on the welding horn. Note: if
there are some surface damage of transducer and the welding horn,
the vibration of the transmission efficiency will decrease, please
be careful.
(2) Shake the lift wheel, raising the body to the appropriate
position and locking the handle, then tightening the four welding
horizontal adjustment screws, fixing the transducer.
(3) Putting the welding horn on the transducer, tightening the mold
locking wrench (about 300kg/cm of torque), not allowing the
transducer to rotate, (If rotating, adjust the four welding
horizontal adjustment screws to tighten.)
2. Bottom mold erection and horn adjustment :
(1) Preparation for adjustment :
① Turn on the air pressure source and adjust the pressure to 2kg/cm
② Place the bottom mold on the stable base
③ Head down the horn to the working surface of 100mm apace
④ Turn on the power switch, the power indicator light.
⑤ Select the “Manual” position in the welding setting interface.
⑥ After checking that there is no item in the 100mm deep range
below the welding head, Press the start button on the base, so the
horn head down to the trip position
(2) Adjustment horn direction :
① Loose four level adjustment screw, justify the horn and the work
of right, press start button, and then adjust the body lifting so
that the horn pressure work.
② Adjust the bottom mold, ensure that the location of horn to fit
the work, the bottom mold in the most convenient direction of
operation.
(3) Horn level adjustment :Tap the horn around, so that the horn and
the work of anastomosi, fix four horizontal adjustment screws, then
fix bottom mold.
(4)Welding preparation :
① Select switch to “manual” position, connect the drop/rise button
on the base, set descending speed as well as the falling/rising
buffer and working pressure according to the situation and adjust
it so as not to cause impact.
② According to the status of work, set the amplitude size. Press
the sonic check button to lock the frequency.
Customized 20Khz Ultrasonic Welding Horn Operate by 20Khz Standard
Plastic Welder
